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Tablet Hardness Testing: Manual vs Automatic Testers
Quality Control

Tablet Hardness Testing: Manual vs Automatic Testers

Raise Lab Equipment
November 30, 2024
5 min read

A Tablet Hardness Tester checks the mechanical integrity of tablets. The hardness is closely linked to disintegration and dissolution characteristics.

Manual Tablet Hardness Testers

Manual testers require the operator to place each tablet individually and initiate the test.

Advantages:

  • Lower initial cost
  • Simple operation
  • No power requirements for some models
  • Suitable for low-volume testing

Limitations:

  • Time-consuming for large batches
  • Subject to operator variability
  • Limited data recording capabilities

Automatic Tablet Hardness Testers

Automatic testers feature motorized operation and can test multiple tablets with minimal operator intervention.

Advantages:

  • High throughput
  • Reduced operator fatigue
  • Consistent testing conditions
  • Integrated data logging and statistics
  • 21 CFR Part 11 compliance options

Features of Modern Automatic Testers:

  • Auto-loading mechanisms
  • Multi-parameter testing (hardness, thickness, diameter)
  • Statistical analysis (mean, SD, min/max)
  • Printer and computer connectivity

Load Cell Technology

Both manual and automatic testers now commonly use load cell technology, which:

  • Provides precise and repeatable measurements
  • Reduces variability in quality control
  • Requires less frequent calibration than mechanical systems
  • Converts mechanical force to electrical signals for digital display

Choosing the Right Tester

Consider:

  • Testing volume requirements
  • Budget constraints
  • Data integrity needs
  • Regulatory compliance requirements
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Raise Lab Equipment

Author and contributor to RaiseLabs blog. Expert in laboratory equipment and quality control standards.